Consulting services · On site & remote

Lean, 5S and visual management your team keeps running.

We work on your floor, side by side with your operators and supervisors, until the new standards are part of the daily routine. Not nearby? Send us a video of your plant and we start remotely. Fixed scope, fixed price, in English and Spanish.

Visual management boards installed in a production area

What we solve

Built for plants and warehouses of 50 to 500 people

Time lost searching

Tools, materials and information without a fixed place. Every search is waste your customer doesn’t pay for.

Knowledge in a few heads

When key people are out, quality drops. Visual standards let anyone do the job right from day one.

No real-time visibility

Problems show up at the end of the shift. KPI boards and daily huddles make deviations visible while you can still act.

Audits and customer visits

FDA, ISO, food safety or a key customer tour. Order and standards that hold every day, not a cleanup the night before.

Packages

Start small. Scale what works.

Each package has a fixed scope and price. Most clients start with a free Gemba Walk or a free remote video review, then move step by step.

STEP 0 · ON SITE

Gemba Walk

90 minutes on site · South Florida

Free

Best for

Plants in Miami-Dade and Broward that want an expert first look before committing to anything.

What’s included

  • Walk of your floor with the founder
  • Conversation with the plant or operations manager
  • Photos of key areas

You get

  • 3 written findings within 48 hours
  • A recommended next step
STEP 0 · REMOTE

Remote Video Review

Send a video · anywhere

Free

Best for

Plants outside South Florida, or teams that want quick feedback without a visit.

How it works

  • Record a 2–5 minute walk of the area with your phone
  • Send it to us on WhatsApp with a short note
  • Short video call to review it together

You get

  • 3 written findings within 72 hours
  • A recommended next step, on site or remote
Send your video on WhatsApp
STEP 1 · MOST CHOSEN

Visual Management Diagnostic

1–2 days on site · report in 2–3 weeks

Fixed price

Best for

Plants that know something is off but need a clear, prioritized plan.

What’s included

  • Observation and measurements in each area
  • Interviews with operators and supervisors
  • Waste and flow mapping
  • Assessment of every area on the 4 levels of visual management

You get

  • Photo report with findings
  • Prioritized action plan
  • Simulation of the improved areas
  • Quote for the next step
STEP 2

5S Kaizen Sprint

3–5 days on site

Fixed price

Best for

Proving results fast in one critical area: a cell, tool room, warehouse zone or workshop.

What’s included

  • Bilingual 5S training for the area team
  • Sort, set in order, shine, standardize
  • Visual materials for the area

You get

  • A transformed area
  • Before and after measurements
  • Area standards and 5S audit sheet
STEP 3

Plant-wide Implementation

8–16 weeks

Custom quote

Best for

Operations ready to roll out visual management across several areas.

What’s included

  • 5S and visual management by phases
  • KPI boards and daily huddles
  • Training for supervisors and operators
  • Design and supply of all visual materials

You get

  • Standards documented for every area
  • Results measured against the baseline
  • A team trained to run the system
STEP 4

Sustain Program

Monthly · 6–12 months · on site or remote

Monthly plan

Best for

Keeping results from fading once the project ends.

What’s included

  • Monthly 5S audit, on site or by video
  • Coaching for supervisors
  • Replenishment of labels and visual materials

You get

  • Monthly audit report with scores
  • Action list for the next month
Start with a free Gemba Walk Diagnostic fee credited if you continue to implementation within 60 days.

How an engagement runs

On your floor, with your people. Results in 60–90 days.

  1. 01

    See the floor

    On a walk or through your video, we find where time and money leak.

  2. 02

    Design the system

    Layouts, shadow boards, floor marking, visual standards and KPI boards tailored to your operation.

  3. 03

    Implement together

    Kaizen workshops with your team, in English and Spanish. We supply the visual materials ourselves.

  4. 04

    Measure and sustain

    We compare results against the baseline and hand over audits and routines your team owns.

What it looks like on the floor

The 4 levels of visual management

In the diagnostic we assess every area on four levels — from basic identification to data-driven management — and implement the elements each area is missing. Real examples manufactured by our partner Gestión Visual.

1. ContextEveryone knows where they are
Area identification sign with safety warningsFloor marking with corner markersForklift floor sign
  • Work zone identification
  • Safety equipment identification
  • Waste identification
2. InstructionEverything has its place
Tool drawer with shadow foamOrganizer cart with labeled binsTPM tags to flag anomalies
  • A defined place for every item
  • Item condition identification
  • Process flow identification
3. ControlStandards anyone can follow
Maintenance request kanban boardOperator checking work standards on a pedestal5S cleaning tools station
  • Cleaning tools and conditions
  • Dress and PPE standards
  • Standard work
4. ManagementDecisions driven by data
Folding KPI management boardStatus indicators with magnetsShift handover traffic-light board
  • KPI and performance boards
  • Problem solving
  • Action plans

Results

We test every method in our own operation first

56% → 22%

Shrinkage cost, in months

Visual inventory controls, shadow boards and real-time tracking at a Techy franchise location in Doral, operated by our parent company.

10+ years

Of Lean practice

Visual management and 5S projects for plants in Latin America through our manufacturing partner, Gestión Visual. Ask us for references in your industry.

Companies across Latin America that have trusted our visual management systems, delivered through Gestión Visual

  • Coca cola
  • Ccu
  • Carozzi
  • Sqm
  • Enaex
  • Gerdau
  • Cmpc
  • Aguas andinas
  • Metro santiago
  • Dts enaer
  • Pioneer
  • Rheem
  • Polpaico
  • Superfruit
  • Tubopack
  • Sky
  • Cintac
  • Corpesca
  • Quimetal
  • Coca cola embonor
  • Synthon
  • Concha y toro
  • Cramer
  • Polytek
  • Breden master
  • Agrosuper
  • Surfrut
  • Subsole
  • Antucoya
  • Hmc
  • Pucobre
  • Colmena
  • Falabella

Why plants choose Visual Flow

Bilingual on the floor

We train operators and supervisors in English and Spanish — essential for South Florida’s workforce.

Consulting + materials

We design and manufacture the boards, shadow boards and signage we implement. One partner, no delays.

On site or remote

On site across Miami-Dade and Broward. Video reviews and remote coaching for plants anywhere.

Your team owns it

We transfer the routines and audits so the system runs without us.

Questions plant managers ask

How is pricing set?

Every package has a fixed price, quoted after the free Gemba Walk or video review once we understand the size of your operation. No hourly billing.

What do you need from our side?

A sponsor from management, one coordinator, and time with the area team during workshops.

Do you work outside South Florida?

Yes. Start with a free remote video review. We can coach your team remotely or travel to your plant; travel costs are quoted separately.

What should the video show?

A 2–5 minute walk of the area you want to improve, filmed with a phone: workstations, storage, aisles and any boards in use. Narrate what bothers you most.

Do we have to buy your products?

No. We recommend what your operation needs and quote it separately. Many clients prefer one partner for both. Browse our products.

Can training be in Spanish?

Yes. Workshops, materials and audits are available in English, Spanish or both.

See what’s really happening on your floor.

Book a free 90-minute Gemba Walk, or send us a video of your plant for a free remote review. We reply within 24 hours — in English or Spanish.

Send a video on WhatsApp

+1 689-276-4449

sales@visualflowprocess.com